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Rectifier with dimrot 40/110/t CLAMP 2 inches в Кызыле

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  • Brand: ЧЗДА
  • Reward Points: 238
  • Availability: In Stock
23 810 ₽
Price in reward points: 23810
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Main specifications
All specifications
Maximum productivity, l/h: 0,5
Clamp connection: 2 inches
Column diameter, mm: 51
Column height, cm: 145
Dimrot: there is
Available Options
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A 2-inch distillation column with a dimrot of 40/110/t should be bought by hospitable owners who regularly host guests and relatives at festive feasts. A distillation cube with a volume of 40 l provides for one distillation a worthy volume of alcohol with a strength of 96.6%, purified from any impurities. Most importantly, you don’t need to be a home brewing guru, to be a specialist in heat engineering and to understand all the subtleties of physical processes inside a column. It is enough to adjust the heating rate of the distillation cube and the rate of water supply to the dimrot.
Another reason to order a 2-inch rectifier with a dimot 40/110/t is the clamps. The assembly and dismantling of the moonshine was never so fast. A few minutes are enough to install a sealed distillation column case, while the clamp connections do not allow leaks, so you will not waste time searching for and eliminating them.

The advantages of distillation columns from ChZDA

The design of the device does not contain innovations and patented technical solutions; most leaders of the Russian market use similar design solutions. But the defining moment is the high quality of the distillation column, since it is produced in series on automated lines.There is no place for the human factor, all components are checked several times before shipment. The manufacturer provides a factory warranty for 12 months, so the buyer can be sure of the reliability of his moonshine. In fact, you can inexpensively produce any strong alcohol that exceeds the products of stores without thinking about breakdowns.
Dephlegmator with dimrot provide a high rate of separation of ascending alcohol vapors into fractions, sending phlegm with fusel oils back to the cube. With its help, it is possible to strengthen raw alcohol even during distillation of mash, which is impossible when using traditional distillation columns with regular wire nozzles, because they are quickly clogged with by-products of mash. The design of a distillation column 2 inches with a dimrot 40/110/t provides everything you need for convenient use:
Three installed thermometers make it possible to control the temperature in the distillation cube, inside the drawer, in the selection unit.
All elements of the distillation column are made of high alloy stainless steel - this eliminates the possibility of corrosion.
The kit is easy to upgrade - just purchase components of the appropriate size.
The cost of finished alcohol consists of the cost of gas or electricity, water, sugar and yeast - you can create excellent vodka and tinctures at a low price without compromising the family budget.
The feedback from the owners of the rectifier usually comes down to recommendations to immediately order all the necessary materials - regular wire nozzles, Hoffmann clamp for smooth adjustment of water supply, etc.

Tags: distillation column, 40 liters, neck 110 mm, with dimrot, clamp

DIMENSIONS (in initial configuration)
Column diameter, mm 51
Column height, cm 145
Volume of the distillation cube, l 40
The diameter of the throat, mm 110
SPECIFICATIONS
Maximum productivity, l/h 0,5
Material Stainless steel
Maximum strength of the drink, % 96,6
Country of Origin Россия
Warranty of the factory 1 year
The height of the assembly, cm 195
EQUIPMENT (without additional options)
Clamp connection 2 inches
Dimrot there is
Diopter no
Drain cock Option
Induction bottom, mm no
Installation for heating elements no
Reflux condenser there is
Safety valve Option
Selection node there is
Set of silicone gaskets there is
Steam drum there is
Thermometer, pcs 3
Ethanol level device no
Hoses for water supply no
The faucet’s adapter for the hose no
The product’s passport/documentation there is
Packing box there is
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1. Primary product service

1. Inpack the Gorilych rectifier and remove all packaging materials.
2. Remove residual pre-treatment marks with water and detergent and rinse with clean water.
3. After filling the distillation cube with a small amount of pure water, collect the Gorilych rectifier and boil for 30 minutes. Dismantle the rectifier, drain the remaining water from the distillation cube and distillation unit.
Water supply
To use the column, it must be connected to the water supply. For this, water is supplied to the lower inlet of the aftercooler. and then from the top outlet of the aftercooler to the inlet of the reflux condenser (external spiral, movement of water towards the steam). From the outlet of the reflux condenser, heated water is discharged into the sewer or into a circulating tank, with the cooling system closed.

2. Regular product operation

Distillation
For distillation, collect the rectifier in the following configuration:
1. Short tsar 0.5 meters. It is possible not to use the drawer at all, and to install the head of the column immediately onto the cube. It is recommended to use a short drawer to protect the coils of the Dimroth refrigerator in the reflux condenser from pollution in the event of splashing mud. The drawbridge is used without filler.
2. The distillation occurs during the selection by liquid, ie steam tap closed, needle tap open
3. The hole of the temperature sensor in the sampling unit is either plugged, or there is a temperature sensor there as a plug, measurements from which are not made

The sequence of actions during distillation:
• Enable maximum cube heating. When the cube temperature reaches 80 degrees (the approximate value depends on the alcoholicity of the mash), turn on the water supply to the cooling system.
• Upon reaching the boiling temperature of the mash from the aftercooler, the selection of SS begins.
• 2-3% of “goals” are selected from the calculation for absolute alcohol.
• Switch selection to main tank
• Lead the selection of SS to “water”, ie to a temperature in the cube of 100 degrees Celsius, or by measuring with a hydrometer the strength of the SS at the outlet of the aftercooler.
 
Rectification process
Collect a distillation column with dimrot in the configuration to obtain the maximum alcohol purification (two half-shells 0.5 m with a full packing of both half-cups with a nozzle) or to obtain noble distillates (two half-cups 0.5 m with one half-cup packing of 50 cm). In this process, it makes sense to control the temperature in the cube and in the drawer (1/3 of the selection unit). Pour in crude alcohol and start heating. Set the heating power to maximum. The strength of the SS in the cube is recommended about 40%. A smaller fortress will necessitate the heating of more liquid and, consequently, the waste of more electricity and water for refrigerators. Moreover, the smaller strength of the SS does not lead to any advantages. The large SS fortress makes the distillation column difficult to work because at a fortress of more than 40%, azeotropes are formed, the separation of which is difficult to cope with in the normal rectification mode. Therefore, we degrade the quality of the final product. The search for the optimal operating mode of the column is as follows (it is performed once for each use case of the column - alcohol and noble distillates):
• Ensure that the fluid needle valve and the steam ball valve are closed.
• When the temperature reaches about 83 degrees Celsius, turn on the water supply to the cooling system.
• When misting the phlegm return tube, reduce the heating power to 1 kW
• The appearance of phlegm in the return tube means that you have entered rectification mode
• Adjust the water supply by rotating the needle valve at the inlet to the cooling system. Achieve water temperature at the outlet of the reflux condenser at 55 degrees Celsius
• Gradually increase the heating power and water supply to the cooling system. After each increase in heating power, allow the column to stabilize for one to two minutes.
• The goal is to find the power at which the choking of the column will begin. Column choking can be determined by the gurgling sound from the drawbridge, or by flooding the phlegm return tube.
• Reduce the power regulator by 5–7% from the power at which the column is flooded and obtain the desired optimum operating heating power.
 
Operation in rectification mode
• Put the column into operation
• Allow the column to stabilize for ten minutes. This stage is important not from the point of view of stabilization of the rectification process, but from the point of view of aligning fractions in the column head. No need to rush at this stage. To start effective separation, time is required for the initial heat and mass transfer.
• Next, open the needle tap on the fluid. Adjust the sampling rate to approximately one drop per second, or 200 ml per hour.
• Select “heads” in a volume of 10% of the absolute alcohol volume in the case of a maximum purification alcohol configuration. For noble distillates, select “heads” in a volume of about 6-7% and then select another 5% in separate containers for subsequent organoleptic analysis
• After selecting the heads, close the needle valve. Fix the temperature in the casing of the column. It will be needed in the future.
• Open the steam extraction ball valve. The steam selection rate depends on a number of factors; their detailed analysis is beyond the scope of this manual. The initial recommendation is as follows - initial flow rate settings - 1.2 liters per hour. The sampling speed can be determined using a measuring cylinder and a stopwatch. The main idea of determining the maximum sampling rate is that the temperature sensor in the column base should not change the readings upwards. If the sensor readings began to creep up, then the selection is too large and the rectification process is collapsing.
• When the temperature in the cube reaches 93 degrees, the selection should be reduced to 400 ml per hour.
• The selection is made until the temperature in the drawer changes by 0.1-1.5 degrees. For neutral alcohol, turn off the distillation cube heating at this moment and complete the operation. For noble distillates, substitute 30-40 ml jars for the exit of the aftercooler to collect pre-tail fractions and take another volume of alcohol in the equivalent of 2% absolute alcohol or about 10-15 minutes in time.
• Turn off the heat
• After cooling, disassemble the distillation column with dimrot and rinse the nodes of the column with warm water pressure
• For noble distillates the next day, dilute a few drops from each jar with headrests and pre-tail fractions with warm water to a fortress of 20 degrees and sniff. Pour smelling fractions into the finished product, pour fractions with an unnatural and unpleasant odor from the sewer, or use them for household needs (making a fire, for example).

* Regulatory indicators may vary depending on the type and indicators of the power of the heating source, temperature and intensity of cooling, temperature conditions, type and density of the fillers used for the packed distillation column.

Delivery of Gorilych products and related products.

You can buy any stills, brewing and distillation column "Gorilych" in our Internet-shop ChZDA and get your order in Chelyabinsk or in official representative offices in different Russian cities. The list of stores or points of delivery (PWZ) in the Chelyabinsk region is constantly expanding and the actual information on their addresses and office hours you can always find on the interactive map when ordering, or get the information you need from our consultants free by phone 8 (800) 775-90-83.

You choose your own delivery variant.

You can choose a convenient way of delivery of your stills "Gorilych" and other CHZDA products to Chelyabinsk. When ordering, specify the type of delivery and select any delivery point (PWZ) in the list or on the interactive map. We will take care of the rest.

Safe and cautious packing

Before shipping your order each kit of Gorilych stills is carefully inspected for any external defects, wrapped in bubble wrap, carefully and tightly packed in shipping carton and provided with all the necessary documents (bill of lading, passport, warranty card). During the whole process of delivery to Chelyabinsk region we always track the location of your order to notify the buyer on the arrival of the goods to receive them.

Up-to-date information on the location of the order

Due to advanced integration solutions in Chelyabinsk ZDA online store the buyer is always aware of where and at what stage his order is.

Online information in the personal cabinet about the order's progress at all stages;

convenient services on site to track the progress of the order;

Post and SMS-notification of changes in order status and readiness of goods for delivery;

Agreeing on a convenient time of delivery with the courier service.

Look first, pay later

Due to our courier service and long-term cooperation with reliable transportation companies, the customer in most cases (excluding Russian Post) can always open the package upon receipt of the order and make sure that the package is intact and the order is complete. And only if there are no comments, the buyer can pay for the received goods in the store, at the point of delivery or to the courier.


ChZDA store not only offers quality stills and distillers of its own production in Chelyabinsk region, but also the most comfortable, and most importantly, favorable conditions for the purchase in Chelyabinsk. You do not need to solve the question of payment when ordering products from our catalog because you can pay for the stillizer in any convenient way including:

Bank cards MIR, Visa, Mastercard, Maestro;

Payment through a bank branch;

Through a system of electronic money UMoneu;

Payment to the courier at delivery of the order;

Payment at the issuing point;

Payment by cash on delivery at the post office;

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All payments for CHZDA goods are made online through secure service JuMoneu, so you can be sure that all information with payment data is guaranteed to remain confidential and secure and can not be used by unauthorized persons: payment service JuMoneu is protected by PCI DSS - a standard Visa and Mastercard. Payments are credited on the same day.

 We wish you successful purchases!


Note: In order to improve the consumer qualities of the goods, changes may be made without additional approval. Possible changes do not affect the basic properties of the product.

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